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Products and Services

Industrial Lubrication Management

Wear and tear and unplanned outages can be avoided, saving time and money, through a lubrication process especially designed for each plant

Lubrication Laboratory

With a correct interpretation of the information, we anticipate the problems and avoid unplanned outages

Predictive Maintenance 4.0

We integrate Vibration Analysis, Thermography, Visual Inspection and Motor Circuit Analysis technologies in a digital platform

Asset and Process Monitoring

Your processes and machines are monitored in real time by sensors and Industry 4.0 technology run by experts

Root Cause and Failure Analysis

TGD Inspector system for industrial plants' inspection uses QR code readings in order to guarantee assistance for the inspector, since each associated code has to be read so as to perform the programmed tasks

Maintenance and Lubrication Strategies Training

In order to put TPM concepts and process management into practice, it is necessary to instruct, train and accredit the participants, as well as evaluating the process

Industrial Lubrication Management

Wear and tear and unplanned outages can be avoided, saving time and money, through a lubrication process especially designed for each plant. At the same time, this reduces maintenance costs and improves asset reliability.

Traceability and Systematization

Through our own TgdSoft software and data collection devices, an on-site data collection system in real time, we achieve 100% traceability through QR or NFC technlogy.

Key Performance Indicator (KPI) Engineering

We develop indicators according to each client’s demands, using real-time information and granting online accessibility to accelerate the decision-making process.

Audits and Analysis

The conduction of an audit in accordance with the World Class standards will allow you to identify the points that need to be improved. It will also make it possble to present a map of the situation and suggest the most suitable proceedings. Facilities, tools and good practices, among others, are checked.

Benefits:

  • OPTIMIZATION of resources: We calculate the ideal amount and frequency of re-lubrication; this results in a significant reduction of lubricating oil consumption and a better organized storage, which helps avoid high costs.
  • IMPROVEMENT of asset reliability: A system focused on preventive (lubrication), predictive (lubricanting oil analysis) and proactive (root cause) maintenance prevents wear and tear, and guarantees reliability.

Lubrication Laboratory

Lubricating Oil Analysis

All the information necessary to take preventive and proactive measures to avoid equipment breakdown and interruptions in the production can be found in the lubricating oil of the machine. With a correct interpretation of the information, we anticipate the problems and avoid unplanned outages.

Effective and Representative Sampling

In order to ensure the success of your lubricating oil analysis plan, we count with documented guides for the sample taking process. Moreover, we offer a professional staff that is fit for that task, as well as for training and constant supervision.
We evaluate the need for the tested equipment’s reconditioning in order to get a more reliable sample.

Predictive Maintenance 4.0

We integrate Vibration Analysis, Thermography, Visual Inspection and Motor Circuit Analysis technologies in a single digital platform; this way, the KPIs that your company needs to improve predictive maintenance and reach the highest level of maintenance are created automatically. All the indicators are managed in such platform, which allows an easy interaction between the provider and the client.

Vibration Analysis

The process of measuring vibrations is carried out on a regular basis by specialists with more than 15 years of experience in the field. This helps detect anomalies in your machinery, including those that are not easily perceived. The proposed action plans ensure effective parametrization and asset performance.

Vibration Isolation

85% of the equipment that includes axial and radial turbines has resonance problems that tend to go undetected. With our equipment, we spot those frequencies, digitalize and analyze them using a software of finite elements. Then we get a digital sample of the asset and proceed to fix the problem, keeping its whole structure and the durability of the mechanics.

Laser Shaft Alignment

We avoid problems related to unnecessary radial stress in rotating machinery due to shaft misalignment. This measurement system has a high degree of accuracy (Accuracy ±0.01 mm) and it considers thermal compensation.

On-site Rotor Balancing

We avoid disassembling an entire machine to extract its shaft and balance it. Our on-site balnancing process is fast and effective Lo realizamos en 1 y 2 planos con adición y sustracción de material.

Thermography

We perform them in electrical panels in order to detect defective components and avoid major failures. We offer regular checks on the panles of equipment considered critical We use this technology together with other methods for an accurate analysis of the rotating machinery, as couplers, bearings and pipelines (exposed to high and low pressure of thermal fluids) integrity tests.

Lubrication Supplies

This type of equipment is essential for an effective lubrication management, according to the World Class maintenance standars.

Drain Filters

Drain filters protect industrial machines from contamination due to humidity or contaminating particles.

Filtration Equipment

To be used in any machine, reservoir or hydraulic system. This system consists in a pump and a series of filters, which eliminate the solid particles and water in order to achieve the appropriate ISO quality standard.

Uses:

  • Filtration of new oil or oil that is currently in use
  • Elimination of water
  • Transfer of lubricants

Lubricating Oil Storage

The lubricating oil storage is the main place where oils should be properly protected and labelled; therefore, if it is not well designed, the consequence is an unsatisfactory lubrication management system. Because of this, we have designed effective procedures and lubricant identification equipment, which helps avoid cross contamination, along with filtration equipment, and usage and stock records.

Easylube

Easylube is an automatic lubrication device that solves problems related to maintenance and bearing lubrication. It is specially designed for Minimum Quantity Lubrication (MQL), it is low-cost, easy to operate and to set up, and highly reliable due to wireless glowing alerts that are transmitted to computers or remote mobile devices.

Asset and Process Monitoring

Your processes and machines are monitored in real time by sensors and Industry 4.0 technology run by experts We detect even the slightest failure and we act before it can damage the equipment. Just with one ‘Click’ we can produce a report on the whole plant’s health We assure equipment reliability for lower maintenance costs.

Maintenance 4.0

Reliability Information Management The information from the different reliability practices is analyzed by experts that work with modern systems We monitor your equipment and analyze the information in order to help you make the most suitable decisions

Industry 4.0 Audits

We introduce you to the Industry 4.0 Technologies. We work together with your company in order to set a starting point and plan the implementation stages according to the specific needs.

Implementation of the Industry 4.0 Technology

We transform your company by implementing Industry 4.0 Technology Our highly qualified IT staff will adjust the solutions so as to meet the needs of your company.

Inspection and Quality Preventive Maintenance (QMP)

TGD Inspector system for industrial plants’ inspection uses QR code readings in order to guarantee assistance for the inspector, since each associated code has to be read so as to perform the programmed tasks.

Inspections performed by and set up through the tailor-made app: The inspector is able to register all the necessary information quickly and easily.

Documents consulted on the inspection site: This allows the inspector to clear up doubts quickly, since he can access the machines’ instruction manuals, notes from specialists, parameter tables, and more through the app.

Online and remote technical support provided by specialists: The inspector can communicate at any time with the professional that is specialized in a particular asset in order to request instructions and achieve better results, and the specialist will be seeing what the inspector sees.

A record of events in different multimedia formats The inspector can record the changes found in the programmed route by text-to-speech descriptions, pictures, voice recordings and videos. All this information is available on the server’s data base and works as a supporting tool for decision-making processes.

Online platform for data analysis using Power BI Through this platform, you can access the data analysis from any place and by using different devices. This allows you to know the current situation in real time.

Maintenance and Lubrication Strategies Training and Certification

In order to put TPM concepts and process management into practice, it is necessary to instruct, train and accredit the participants, as well as evaluating the process. This activity combines the training, the implementation and the audits.

Training

In TGD Company we offer training and instructional services related to maintenance management in order to strengthen the concepts needed to make the cultural changes that are necessary for the implementation of sustainable processes.

Main Topics:

  • Total Productive Maintenance (TPM)
  • Reliability Centered Maintenance (RCM)
  • 5 S Methodology
  • KAIZEN Management Techniques
  • Tribology and Lubrication
  • Introduction to ISO 55001

Important concepts for maintenance professionals certification

Our professionals design and adapt the different topics according to each company’s needs.

Process Management Training

Process Management is what makes it possible for a company to transform. In TGD Company, we train the company’s working teams to learn the processes that are necessary for managing TPM and reading manufacturing prints.

Among the different activities included in the implementation of Process Management, we can highlight the following: Design and analysis of maintenance processes, quality and safety based on TPM Analysis of process flow and waste (MUDAS) for a continuous production program, Analysis of first level processes for anticipated detection and asset protection, 5 S methodology implementation 

  • Training and maintenance professionals certification
  • 5 S methodology implementation
  • ISO 55001 system design

Audits and Professional Certification

For a regular improvement, it is necessary to evaluate the level of implementation of a concept or practice, which is why in TGD Company we offer audit services that allow to explore how a management model was implemented and to provide participants with a maintenance professional certification. 

Recognized specialists in the field are in charge of performing the audits.

  • Management Tools and Task Completion Audits
  • 5 S Methodology Audits
  • ISO 55001 Audits
  • Process Management and TPM Audits
  • Maintenance Professional Certification Audits (based on TGD program)